ROOM SET-UP:

• 1 Pallet of Stock – Refer to Product Specifications
• 1 Pallet for empty Boxes
• 1 Stack of Chep Pallets
• 1 Pallet of Crates set up & ready to pack into
• Wash Hands, Use Hand Sanitiser, Put on Gloves  & Hair Net, Remove any loose items.

STAFF REQUIRED :

1 Person opening crates & removing empty boxes

1 Person Dropping crates and condensing completed

I Person checking completed crates

2 People packing

PROCESS:

1. SET UP ROOM FOR PACKING

a) Bring in B Crates

b) Bring in Stock

c) Supervisor to Complete paperwork with stock been used

d) Set up Table, lock into position.

e) Empty Pallet in place to receive finished product.

– drop stock at end and middle of table.

– crates opened and stacked on ground behind packers.

– Check quality of melons whilst packing stock into crates.  No cracks, splits or mould.

– Pack on both sides until stack complete.

f) Grower Cards  –  Check information is correct and ensure all crates have a card placed on the outside end of crate.

g) Packed on Cards – Check information is correct and ensure all crates have a card placed on the outside end of crate.

h) Once pallet is completed attach the two yellow tags –  1)  Day it was packed  2) Product Code

2. WRAP CARDED COMPLETED PALLETS 

a) Place pallet label under wrap

b) Send pallet to storage

3. COMPLETE PACK-OUT SHEET

a) hand in completed paperwork to admin

Completing Order for ALDI

Step 1:    Ensure you have all the necessary paperwork.

a)  QA Check Sheet                                  b) Individual Pallet Checks

a)  QA Check Sheet – Complete all Fields.

• Delivery Date & Order Number

Fill in Quantities :-  Cartons or Crates per Product Line 

   – Pallet 

  – Grower

  – Totals

• Fill in Truck Temperature & Check Cleanliness upon dispatch
• Sign the Sheet

b)  Assessment Sheet – Complete all Fields

• Assess each product against all the criteria
• Minor Defects – Colour, Visual appearance, Skin Marks etc
• Major Defects – Weight, Insects, diseases, labelling or dates errors etc

  – Make any applicable comments

  –  Complete Date, Time & Sign 

• Ensure All Crates have the a) Grower Card  B) Date Card are still attached 
• Ensure Dates are Correct  (refer to Date Matrix  Info) 

• Each Product Item must be on its own Pallet.  No mixed produce on Pallets is allowed.  Pick quantity as per ALDI order.  
• Refer to the maximum number of crates per pallet above.  You must not exceed this amount.
• Attach the A4 Product Code Sheet to the Pallet  & Write in the Quantity.

•  Wrap Pallet As Per the following Video:-   D438DB8F-18CD-469F-A17A-78BDE95FC28B

c) Complete Individual Pallet Assessment for every pallet of product in Order

• Fill in all fields.   All checks are designed to ensure that pallets are compliant with ALDI QA distribution centre requirements.

• Store in coldroom until truck arrives to pick-up