ROOM SET-UP:

• 1 Pallet of Stock  –  Refer to Produce Specifications
• 1 Pallet for empty Boxes
• 1 Stack of Chep Pallets
• 1 Pallet of Crates
• Ensure you have all necessary items at your station before starting

1. Gloves
2. Hair Nets

• Turn Scales on & Check weight

• Tare off Scales

• Rubbish Bins in Place
• Crates Set Up Ready to Pack Into
• Wash Hands, Use Hand Sanitiser, Put on Gloves  & Hair Net, Remove any loose items.

STAFF REQUIRED :

1 Person on crates & removing empty boxes   (Person A)

1 Person Dropping stock    (Person B)

1 Person weighing stock  (Person C)

2 People packing  (Person D / Person E)

YOU ARE NOW READY TO START PACKING

PROCESS:

1. Drop 2 cartons at a time into crates on outer packer side  (person A)
2. Inside Packer pulls top box into 2nd crate  (Person D & E)
3. Packers to check quality of capsicums during packing process.  Any capsicums removed due to non-conforming issues must be replaced otherwise crates might be underweight.   (Person D & E)
4. Pack on both sides until stack complete
5. Stack completed at scales – weights checked.   (Person C)

6. Always Ensure the weight is above the minimum requirement –  8.2kg

7. Weight Checker attaches crate cards (a) Grower Card (b) Date Card

8. Crate opener cleans empty boxes & removes completed pallets.

9. Once pallet is completed attach the two yellow tags –  1)  Day it was packed  2) Product Code

10. Put completed pallet in coldroom for storage.

Completing Order for ALDI

Step 1:    Ensure you have all the necessary paperwork.

a)  QA Check Sheet                    b) Product Assessment Sheet                   c) Individual Pallet Checks

a)  QA Check Sheet – Complete all Fields.

• Delivery Date & Order Number

Fill in Quantities :-  Cartons or Crates per Product Line 

   – Pallet 

  – Grower

  – Totals

• Fill in Truck Temperature & Check Cleanliness upon dispatch
• Sign the Sheet

b)  Assessment Sheet – Complete all Fields

• Assess each product against all the criteria
• Minor Defects – Colour, Visual appearance, Skin Marks etc
• Major Defects – Weight, Insects, diseases, labelling or dates errors etc

Make any applicable comments

Complete Date, Time & Sign 

• Ensure All Crates have the a) Grower Card  B) Date Card are still attached 
• Ensure Dates are Correct  (refer to Date Matrix  Info) 

• Each Product Item must be on its own Pallet.  No mixed produce on Pallets is allowed.  Pick quantity as per ALDI order.  
• Refer to the maximum number of crates per pallet above.  You must not exceed this amount.
• Attach the A4 Product Code Sheet to the Pallet  & Write in the Quantity.

•  Wrap Pallet As Per the following Video:-   D438DB8F-18CD-469F-A17A-78BDE95FC28B

c) Complete Individual Pallet Assessment for every pallet of product in Order

• Fill in all fields.   All checks are designed to ensure that pallets are compliant with ALDI QA distribution centre requirements.

• Store in coldroom until truck arrives to pick-up